Advanced Robot Maintenance

Class Overview and Curriculum:

This class covers all of the material from the basic robot and controller maintenance class and includes more difficult-to-replace components as outlined by the topics listed below. Each class covers 1 robot model and 1 controller model. Each student participates in the disassembly and reassembly of components while under the supervision and direction of the instructor. Questions and discussion are encouraged during the class. 

The purpose of this class is not to make any student a robot expert, but to give each student a level of knowledge, familiarity, and comfort with the robot hardware, so they understand the fundamental concepts of the DENSO robot system and are empowered with the tools they need for problem solving and development when they return.

• Motor Replacement 
• Belt Replacement 
• Harmonic Drive Replacement (select robots) 
• Brake Replacement (HS series only) 
• Power Conversion Board Replacement 
• Shaft Replacement (HS series and HM series) 
• Internal wiring harness replacement 
• Cross roller bearing replacement (HS series, VS series, VM series) 
• Controller and Robot Replacement (of the same type of robot/controller) 
• Calset Calibration 
• Controller Component Replacement (select components) 
• Common Error-Code remedies  
• Preventative Maintenance Items 

Who Should Attend:

• Machine Operators,
• Robot Operators

Prerequisites: RC8A Basic Robot Programming & Operation preferred

Training Duration: 3-4 days at DENSO Midwest Training Facility (duration dependent on robot model)

Class Size: Two to three Students

Price: $1,500 USD per Student (VSA models require additional jig purchase by customer)

Note: The price includes lunch and refreshments. Hotel costs are not included. Attendees must all be from the same company. Robot and controller models must be specified at the time of registration.

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